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产品类别：装配线
产品名称：新式缸体装配线
产品详情
新式缸体装配线
1.1 general describe about each station 工位组成概述
The supply will be composed by the following functional elements:设备包括如下的功能模块
Bearing cap assembly line reference picture
装配线参考图
ST.1 Input conveyor 上料滚道
ST.2 Part identify and TAG read 工件类型识别及芯片信息读取工位
ST.3 Robot and Robot gripper 机器人和机器人夹爪
ST.4 Four station rotate table part loading/unloading station 四工位回转台工件上下料工位
ST.5 MBC automatic press station 主轴承压装工位
ST.6 Bolts automatic loading 螺栓自动上料工位
ST.7 Bolts automatic tighten 自动拧紧工位
ST.8 Good parts MBC marking and checking station 合格工件打标和确认工位
ST.9 MBC automatic loading station 主轴承自动上料工位
ST.10 NG parts conveyor剔料滚道
ST.11 Repair bench 返修工作台
ST.12 Output conveyor 出料滚道
ST.13 Re-working part loading conveyor 返修件再次投料滚道
Guards and entrances 安全防护
Machine control 设备控制
Fluidic system 流体系统
Lay-out 平面布置图
1.2 Process Description 流程描述
OP70 Cylinder block bearing cap assembly machine is an offline automatic type;
工位OP70缸体主轴承盖拧紧机为自动离线岛式。
- St. 1： the input conveyor is connected to the Main Line conveyor. The cylinder block is
automatically transferred into machine by a power frication conveyor oil pan face down rear end
leading.
- 第一工位：上料滚道用于连接主物流输送线。缸体被动力摩擦滚道送入到设备中，缸体油底壳面朝下,后
端面朝前。
- St. 2 Using RFID read part TAG to got part information
- 工位二：RFID 获取芯片到达工件的信息。
- St.2 the robot pick up cylinder block from incoming conveyor release to rote table ,before
loading part , the last one already loading to outgoing conveyor.
- 机器人由来料辊道抓取缸体并释放在回转工作台上，在上料前已将完成压装的工件释放在出料辊道上。
- St.3 Robot and its gripper 机器人及机器人夹爪
- St.4 four station rotate table part loading/unloading station 四工位回转台上下料工位
- S t.5 MBC automatic press station 主轴承自动压装工位
- One gantry driven 5 gripper taken 5 MBC move to fitting station in parallel index lift part
and support part, two servo press unit in sequence force 5 sets MBC into CB
- 一套桁架机械手载着5套主轴承盖移动到压装工件进行压装，同时采用举升机构抬起工件并支撑住，两套
伺服压5套主轴承依次压人缸体
- St.6 Bolts automatic loading station
- 螺栓自动上下料工位；
- Feeder automatic loading bolts onto pick up position closed to Robot, Robot pick up bolts
then release onto MBC holes,once taken 2 bolts.
- 料斗自动将螺栓送至机器人取料点，机器人自动抓取螺栓并释放在主轴承螺栓孔内，一次取两颗螺栓。
- St.7 Bolts automatic tighten station 螺栓自动拧紧工位；
- Using 10 spindles in 1 step to finish 10 bolts tighten 采用十套拧紧轴分一步完成10颗螺栓的拧
紧
- St.8 MBC character marking and checking
- 主轴承盖打标和检测工位
- St.9 MBC loading station 主轴承自动上料工位
- Five chute used for driven MBC from loading position to Robot pick up position, the feeding
system with err-proof for orientation
- 五套料道输送系统将主轴承送至机器人抓取位置，自动上料机构有方向防反
- St. 10 The NG part will be transferred to the rejected conveyor by robot.
- 第十工位：不合格工件将直接通过机器人送到剔除辊道上。
- St.11 Repair bench 返修工作台
- St.12 The cylinder block is automatically transferred by power conveyor to the main stream.
- 第十二工位：缸体将被出料滚道送入到后继工位。
- St.13 re-working parts loading conveyor 返修件再次投料滚道
1.3 Overall dimension of the Machine 设备尺寸
Please see the Appendixes-1 Layout Drawing 请参见附件-1的平面布置图
1.4 Color of the Machine 设备颜色
Comply with the customer standard. 服从客户关于设备颜色标准。
1.5 Power Supply 电源
380V-50Hz +/-5%; electrical power installed 40 kW
380V,50HZ +/-5%, 设备电源40kw
1.6 Air Pressure 气源
Minimum granted 0,4 Mpa; average pneumatic consumption 5Nm^3/h
最小气源压力0.4Mpa,平均耗气量5Nm/ 小时
1.7 Noise Level 设备噪音
During machine working, the average noise level will not exceed 80 Dba.
在设备工作时，平均噪音不超过80分贝。
